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Materials Fatigue Basics

See how repeated loads cause cracks

This guide explains materials fatigue: how cyclic loading creates microscopic cracks, S-N curves, stress concentrations, and practical ways to design or maintain parts to reduce fatigue risk.

What fatigue is

Repeated stress cycles grow tiny cracks even below yield strength.

Stress concentrators

Notches, holes, and scratches raise local stress and start cracks.

S-N behavior

More cycles at lower stress; some materials have endurance limits, many do not.

Prevention

Smooth finishes, avoid sharp corners, remove corrosion, and inspect regularly.

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